When to run aeration fans: will they dry your grain or wet it?
Idea by Zach A., a farmer who emailed and asked for it. Thanks, Zach.
Soybeans: not yet. Corn numbers do not fit beans. Fan heat is typically 2 to 5 F (Cornell; NDSU says 4 to 5 F at about 6 in. of static pressure): read the plenum and the outside air once and enter the difference.
Where are your bins?
I check the next 72 hours of air where you are. No location? Type your own reading.
Tap or use the arrow keys on the strip to read each hour.
Show hour by hour
Type your own reading (plenum air, or your own gauge)
Uses the job, grain, target and fan heat set at the top. A plenum reading already has the fan's heat in it, so the box ignores fan heat when you tick it. Works with no signal once the page has loaded.
Highest humidity that still works, by temperature
Outside air, for your corn target. Read your hygrometer against it.
| Outside air | Holds at 15.5% | Dries toward 15.5% | |
|---|---|---|---|
| 30 F | 61% | 59% | |
| 40 F | 65% | 64% | |
| 50 F | 68% | 68% | |
| 60 F | 72% | 71% | |
| 70 F | 75% | 74% | |
| 80 F | 77% | 76% | |
| 90 F | 79% | 78% |
"Holds" is the humidity where grain neither gains nor loses on the wetter of the published fits. "Dries toward" keeps a full point of margin on the main fit and stays under target on the other. The baked table is corn at 15.5%; change the grain or target above and it follows.
Airflow and the cooling front
Fan hours for one cooling front: about 15 divided by cfm per bushel (NDSU, Iowa State and Nebraska Extension); at 0.1 cfm per bushel that is about 150 hours, within the 100 to 200 hours the guides give. A front is not done until it comes out the top of the grain, so check the top before you shut off. Aeration fans at 0.1 to 0.2 cfm per bushel cool grain; they do not dry it safely. Drying corn takes about 1 cfm per bushel or more.
How the numbers are worked
Corn is shown as a range from two published fits. The low one is the Modified Chung-Pfost equation with the shelled corn constants credited to ASABE Standard D245.6, Moisture Relationships of Plant-based Agricultural Products (2007), from Chen and Morey (1989); USDA-ARS uses the same constants for corn storage monitoring.
RH = exp( -A / (T + C) x exp(-B x M) )
A = 374.34 B = 0.18662 C = 31.696
The high one is the classic Henderson corn fit, which reproduces the University of Kentucky table within 0.2 point.
1 - RH = exp( -K x (T + C) x M^N )
K = 0.000086541 N = 1.8634 C = 49.81
An hour "dries to target" only when the low fit is a full point under your target and the high fit is under it too. Any "wets" or "over target" call uses the high fit.
Wheat: Modified Henderson equation with the ASAE D245.5 wheat constants. They reproduce the University of Minnesota Extension wheat table at 60 F (7.9, 11.0, 13.7 and 16.9% at 20, 40, 60 and 80% humidity) to within a tenth of a point.
1 - RH = exp( -K x (T + C) x M^N )
K = 0.000023007 N = 2.2857 C = 55.815
RH is relative humidity as a decimal, T is air temperature in °C, M is grain moisture in percent dry basis. The page shows wet basis, the number your moisture tester reads: wet = 100 x M / (100 + M). Grain drying down settles a little wetter than grain taking on water in the same air (hysteresis), one more reason published tables differ.
Fan heat: warming air does not add water, so its vapor pressure stays put and
RH at fan = RH outside x es(T outside) / es(T fan)
es(T) = 6.1094 x exp( 17.625 x T / (T + 243.04) ) hPa, T in °C
Saturation vapor pressure from Alduchov and Eskridge (1996), Journal of Applied Meteorology 35:601. Example: 50 F at 80%, warmed 5 F, comes in at 55 F and 67%.
Limits: I show numbers for air from 20 to 100 F and 20 to 90% humidity. Over 90% the page shows the 90% value as a floor ("over"), and still calls the hour wet when the air at its real humidity would push grain past your number; under 20% it says "under". Outside 20 to 100 F it shows no number. The published tables I could check cover 40 to 70 F; outside that, the two corn fits are the only check.
How sure: published tables for the same corn air do not agree. Against this page:
| Corn, air | This page | Minnesota | Kentucky | Arkansas |
|---|---|---|---|---|
| 40 F, 70% | 15.3 to 16.4% | 16.0% | 16.2% | no row |
| 50 F, 60% | 13.3 to 13.9% | 13.8% | 13.8% | no row |
| 60 F, 70% | 14.2 to 15.1% | 14.5% | no row | 15.7% |
"No row" means that table does not list that air. Sources: University of Minnesota Extension, Managing stored grain with aeration and Natural-air corn drying; University of Kentucky, Equilibrium moisture content for grains; University of Arkansas, FSA1074 and the Arkansas Corn Production Handbook. Fan rules: NDSU Extension (natural-air drying, cooling, fan heat), Iowa State Extension (cooling and humidity), Cornell Cooperative Extension (fan heat).
Weather: Open-Meteo hourly forecast of 2 m temperature, relative humidity and weather (rain, fog, snow) for your point, fetched when you open the page and again when you come back to it after half an hour. It is a forecast, so check a gauge before you commit a night of fan time.
Corn EMC chart
Corn EMC chart: equilibrium moisture content, % wet basis
Find the air temperature down the side and the relative humidity across the top. The cell is the moisture corn ends up at in that air, % wet basis. Each cell gives two published fits, low over high; plan on the high one.
| Air | 30% | 40% | 50% | 60% | 70% | 80% | 90% |
|---|---|---|---|---|---|---|---|
| 30 F | 11.1 | 12.2 | 13.313.4 | 14.515.2 | 15.917.2 | 17.719.5 | 20.322.7 |
| 40 F | 10.3 | 11.5 | 12.7 | 13.914.5 | 15.316.4 | 17.118.7 | 19.721.7 |
| 50 F | 9.7 | 10.9 | 12.112.2 | 13.313.9 | 14.715.7 | 16.517.9 | 19.220.9 |
| 60 F | 9.2 | 10.4 | 11.511.7 | 12.813.3 | 14.215.1 | 16.117.2 | 18.820.1 |
| 70 F | 8.7 | 9.9 | 11.111.2 | 12.412.8 | 13.814.5 | 15.616.6 | 18.419.4 |
| 80 F | 8.2 | 9.4 | 10.710.8 | 11.912.4 | 13.414.0 | 15.316.0 | 18.018.8 |
| 90 F | 7.8 | 9.0 | 10.310.5 | 11.612.0 | 13.013.6 | 14.915.5 | 17.718.2 |
Low: Modified Chung-Pfost, ASABE D245.6 shelled corn, RH = exp(-374.34/(T+31.696) · exp(-0.18662·M)). High: the classic Henderson corn fit, 1-RH = exp(-8.6541e-5·(T+49.81)·M^1.8634). T °C, M % dry basis.
Extension tables for the same air (Minnesota, Kentucky, Arkansas) run up to about 1.5 points apart. Grain drying down settles a little wetter than grain taking on water in the same air. Bold: within half a point of a 15.5% target.
A G S I S T · agsist.com/grain-emc · free tools for working farmers
Wheat EMC chart
Wheat EMC chart: equilibrium moisture content, % wet basis
Find the air temperature down the side and the relative humidity across the top. The cell is the moisture wheat ends up at in that air, % wet basis.
| Air | 30% | 40% | 50% | 60% | 70% | 80% | 90% |
|---|---|---|---|---|---|---|---|
| 30 F | 10.6 | 12.2 | 13.7 | 15.2 | 16.8 | 18.6 | 21.1 |
| 40 F | 10.2 | 11.7 | 13.2 | 14.6 | 16.2 | 18.0 | 20.4 |
| 50 F | 9.8 | 11.3 | 12.7 | 14.2 | 15.7 | 17.4 | 19.8 |
| 60 F | 9.5 | 11.0 | 12.3 | 13.7 | 15.2 | 16.9 | 19.2 |
| 70 F | 9.2 | 10.7 | 12.0 | 13.3 | 14.8 | 16.5 | 18.7 |
| 80 F | 9.0 | 10.4 | 11.7 | 13.0 | 14.4 | 16.0 | 18.3 |
| 90 F | 8.8 | 10.1 | 11.4 | 12.7 | 14.1 | 15.7 | 17.8 |
Modified Henderson, ASAE D245.5 wheat: 1-RH = exp(-2.3007e-5·(T+55.815)·M^2.2857). T °C, M % dry basis.
Matches the University of Minnesota Extension wheat table at 60 F within a tenth of a point. Soft red winter wheat runs about a point drier. Bold: within half a point of a 13.5% target.
A G S I S T · agsist.com/grain-emc · free tools for working farmers
This tool exists because Zach A. emailed and asked for it. Have an idea for a tool? Tell me.
Sigurd Lindquist, Certified Crop Adviser (CCA), Chetek, Wisconsin
Questions
What is grain equilibrium moisture content (EMC)?
It is the moisture grain ends up at if it sits in the same air long enough. Air at 50 F and 60% humidity brings corn to about 13.3 to 13.9%, by the two published corn equations this page uses. If that is under the moisture you want, running fans on that air dries the grain. If it is over, the fans put water back in.
When should I run aeration fans?
It depends on the job. For natural-air drying of wet grain, NDSU Extension says to run the fans around the clock until the drying front comes out the top of the bin, and to shut them off only for steady rain, fog or snow; that advice was written for wheat. For cooling, run them when outside air averages 10 to 15 F under the grain temperature, which is also NDSU's rule. For dry grain in storage, run them on hours when the air's EMC is not over the moisture the grain is stored at. For winter, NDSU says to cool grain to 20 to 30 F; Minnesota says 20 to 30 F in the north of the state and 25 to 35 F in the south; Iowa State says 30 to 40 F and warns that going much under 30 F adds little and can form ice in the grain.
What humidity is too high to run fans on corn?
It depends on the temperature and on which published corn equation you trust. Corn held at 15.5% stays there in air of about 65 to 71% humidity at 40 F, 69 to 74% at 50 F and 72 to 77% at 60 F; wetter air than that pushes it over 15.5%. To dry corn toward a 15.5% target with a safety margin, keep the outside humidity under about 64% at 40 F, 68% at 50 F and 71% at 60 F.
Should I shut drying fans off when it is humid or at night?
Not for natural-air drying. NDSU Extension says to keep the fans running, and that running them only in the warmest, driest hours overdries the bottom of the bin and stretches the drying time. The exceptions it gives are rain that lasts more than a few hours, fog, and long snow. When average humidity runs over 70% for days, NDSU (writing about wheat) says to add a little heat rather than shut off.
Does fan heat help dry grain?
Some. Fans warm the air typically 2 to 5 F, by Cornell Cooperative Extension's figure, and NDSU puts it at 4 to 5 F at about 6 inches of static pressure. Warmer air with the same water in it has a lower relative humidity: NDSU says 5 F of warming lowers humidity about 10 points. The math is RH at the fan equals RH outside times the saturation vapor pressure at the outside temperature, divided by the saturation vapor pressure at the fan temperature.
How much airflow does it take to dry grain?
Aeration fans at 0.1 to 0.2 cfm per bushel cool grain but do not dry it safely; the top can spoil before a drying front gets there. Drying corn with natural air takes about 1 cfm per bushel or more. For cooling, NDSU, Iowa State and Nebraska Extension give about 15 divided by the cfm per bushel as the fan hours for one cooling front: at 0.1 cfm per bushel that is about 150 hours, within the 100 to 200 hours the guides give.
How accurate is the EMC number?
Published tables for the same air do not agree, so the page shows corn as a range from two published fits. For corn at 60 F and 70% humidity the page gives 14.2 to 15.1%, Minnesota Extension's table says 14.5% and Arkansas Extension's says 15.7%. An hour counts as drying to target only when the lower fit is a full point under the target and the higher fit is under it too, and any wetting call uses the higher fit.
Why are soybeans not on the calculator?
I could not read the soybean constants in the ASABE standard at a source I trust, and corn numbers do not fit beans. Published soybean tables also disagree: Arkansas lists 13.7% at 60 F and 70% humidity, where NDSU lists 13.0%. Soybeans go on when I can check their equation.
Which wheat does the wheat answer fit?
The constants are the ASAE wheat set, and they match the University of Minnesota Extension wheat table to within a tenth of a point. Soft red winter wheat runs drier: Arkansas Extension lists 13.9% at 60 F and 70% humidity, where this equation says 15.2%. If you grow soft red, the page will call some hours wetting that would actually dry your wheat a little.